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Custom Warehouse Shelving Systems | Geely Racks Factory Direct
Custom Warehouse Shelving Heavy Duty Pallet Racking Distribution Center Forklift Aisle

Custom Warehouse Shelves Built Around Your Load, Not a Catalog

Tell us your dimensions, weight and goods — we engineer made-to-measure racking that turns dead space into storage. Free 3D layout and firm quote in 24 hours, factory-direct.

0Projects delivered
0Countries served
0Free layout turnaround
Get My Custom Quote
Custom Warehouse Shelving Heavy Duty Pallet Racking Distribution Center Forklift Aisle
Every bay is engineered to your ceiling height, aisle width and per-level load — no wasted millimeter.
FREE · NO OBLIGATION

Get a Free 3D Warehouse Layout in 24 Hours

Send us your warehouse dimensions and our engineers return a space-optimized racking plan — rendered in 3D, load-calculated, ready to quote. No charge, no commitment.

  • Free CAD & 3D layout with full load calculations
  • Compliance to your local standard (FEM / AS4084 / RMI)
  • Reply within 24 business hours
Send your dimensions
We reply within 24h. No spam, ever.
The off-the-shelf problem

Standard Racking Never Fits Your Warehouse

Catalog racks are built to average assumptions. Your warehouse is not average — and the gaps cost you floor, time and money.

Wasted vertical space

Fixed bay heights leave 30–40% of your ceiling empty because standard levels don't match your stack height.

Load mismatch

Heavy machinery on light beams, or over-built steel you paid for but never needed. Both drain budget and safety margin.

Awkward goods

Long pipes, cold items, mixed cartons and odd pallets don't fit one-size boxes. You bend the operation around the rack.

Delayed projects

Back-and-forth with resellers, missing parts and no installation drawings push your go-live date and burn labor budget.

Custom Warehouse Shelving Engineer Caliper Measurement Upright Post Laser Cutting
Engineered to spec

What We Customize

From a single bay to a full distribution center, every parameter is built to your numbers — not rounded to the nearest catalog size.

ParameterYour options
Upright height1.5 m – 12 m, any step
Bay width800 – 3000 mm
Load / beam level500 – 5000 kg
MaterialeQ235 / Q355 steel
SurfacePowder coat, galvanized, pre-galv
Color (RAL)Orange, blue or your brand
ComplianceFEM / AS4084 / RMI
0
Years structural warranty
on every racking system
ISO 9001
CE Marked
FEM 10.2
AS4084
RMI Rated
Load test report
Provided with every shipment on request
Custom vs standard

Why a Custom System Pays Back Fast

The gap between "good enough" and "built for you" shows up in every square meter you recover.

FactorStandard Catalog RackingGeely Custom Racking
Fit to your dimensionsRounded to catalog sizesExact to the millimeter
Vertical space used30–40% often emptyUp to full ceiling height
Load ratingFixed tiersMatched to your goods
Odd / long goodsForced to adaptCantilever & mixed bays
Integration with existingNew system onlyProfile-matched add-ons
Engineering drawingsGenericStamped, project-specific

Comparison describes common market segments for general reference, not any single brand. Parameters vary by project.

Custom Warehouse Shelving High Density Vertical Storage System Palletized Goods Racks
Custom layout: floor-to-ceiling utilization
Custom Warehouse Shelving Engineers Technical Drawing Review Steel Upright Factory
Engineered to your exact load & dimensions
Value calculator

How Much Space Is a Standard System Wasting?

Enter one aisle of your warehouse. We estimate the extra storage a made-to-measure system recovers versus off-the-shelf racking.

Your Aisle Parameters
How this calculator works

Fit comparison. Catalog racking typically fills only ~70% of an aisle footprint. A made-to-measure system reaches ~95% by matching bay width, depth and level height to your exact goods.

Extra storage recovered. The percentage shows how many more pallet positions the same aisle can hold once every level matches your real stack height.

Floor space freed. Square meters you no longer need for the same stock — reuse them for picking, staging or extra bays instead of renting more warehouse.

+0%
extra storage recovered
0
optimized bays / aisle
0 m²
floor space freed

Estimate only. A precise layout needs your free engineering review.

From sketch to shelf

Your Custom Racking in 5 Steps

A transparent process — you see the 3D layout before you pay a deposit.

1

Send requirements

Dimensions, load per level, goods type, a sketch or photos of the site.

2

Free 3D layout

Engineers return a 3D CAD layout with bay sizing and traffic flow in 24h.

3

Quote & drawings

Firm quote with load tables and stamped drawings for your approval.

4

Production

Cut, roll-formed, welded and powder-coated in our 40,000 m² plant.

5

Packed & shipped

Export-packed and container-loaded, arriving ready to assemble.

Custom Warehouse Shelving 3D CAD Layout Dimensions Pallet Grid Design Monitor Screen
Pallet Racking Manufacturer Cold Roll Forming Machine Upright Beam Production Line
See it built

60 Seconds Inside Our Plant

Watch how steel is roll-formed, welded and finished — then send your warehouse layout and we will quote a system built to your exact load and dimensions.

  • 40,000 m² plant with roll-forming, welding and powder-coating lines
  • Components load-tested and inspected before container loading
  • Export-packed with edge protection and bracing for sea transit
Request a Video Call + Quote
Built for your sector

Solutions by Industry

Purpose-built racking configurations for e-commerce, cold chain, manufacturing and 3PL — engineered to your goods, not a catalog.

Custom Warehouse Shelving Ecommerce Fulfillment Pallet Racks Carton Storage Aisle
High-density picking racking for e-commerce fulfillment

E-commerce Fulfillment

  • Variable bay depths for fluctuating SKU mix
  • Pick-face optimization to cut travel time
  • Carton-flow & gravity lanes available
Get a layout for my e-com warehouse
Custom Warehouse Shelving Cold Storage Refrigerated Stainless Steel Frozen Pallet Racks
Galvanized racking rated for sub-zero humidity

Cold Chain & Food

  • Galvanized steel for -25°C humidity
  • FDA / food-safe coating options
  • Tight aisle layouts to hold cold
Get a layout for my cold store
Custom Warehouse Shelving Steel Pipe Storage Pallet Racks Manufacturing Plant Forklift
Cantilever & heavy-duty racks for long loads

Manufacturing & Metal

  • Cantilever bays for pipes, profiles, timber
  • Up to 1,500 kg / level rated
  • Integrated with production flow
Get a layout for my plant
Custom Warehouse Shelving 3PL Distribution Center Dock Door Trucks High Density Racks
High-density racking for mixed-freight 3PL

3PL & Distribution

  • Mixed bay sizes for client pallets
  • Drive-in / shuttle for high turnover
  • Fast reconfiguration between contracts
Get a layout for my DC
Representative projects

Custom Builds We Have Delivered

A few anonymized examples of made-to-measure systems shipped worldwide.

Custom Warehouse Shelving Ecommerce Fulfillment Center Forklift Pallet Storage Racks
E-commerce Fulfillment

9 m high-bay, mixed carton sizes

A Southeast Asian 3PL needed variable bay depths for fluctuating SKUs. We delivered 1,200 bays matched to their pallet mix.

+38% storage density vs standard racks

Custom Warehouse Shelving Cantilever Racks Long Steel Pipe Storage Metal Fabrication
Metal Fabrication

6 m cantilever for long profiles

A Middle East fabricator replaced unsafe makeshift racking with load-rated cantilever bays for pipes and beams.

Rated to 1,500 kg / level

Custom Warehouse Shelving Galvanized Pallet Racking Chilled Cold Room Food Storage
Cold Chain

Galvanized racks for chill storage

A European food distributor required corrosion-resistant galvanized steel rated for sub-zero humidity.

Galvanized for -25°C

What buyers say

Trusted by Procurement Teams Worldwide

Verified reviews from warehouse managers, operations leads and procurement buyers running our racking across 30+ countries — many with measured double-digit floor-space gains.

They matched our existing racks perfectly and recovered almost 35% more floor space. The 3D layout arrived the next morning.

R. Khan, Operations Manager, UAE
R. khan
Operations Manager, UAE
★★★★★

Engineering drawings were stamped and compliant with our local standard. Installation was straightforward from the package.

M. Lindqvist, Project Lead, Sweden
M. lindqvist
Project Lead, Sweden
★★★★★

We sent a photo of our old system and they replicated the profile. No downtime switching to the new custom bays.

D. Tan, Procurement, Singapore
D. tan
Procurement, Singapore
★★★★★
Custom Warehouse Shelving Ecommerce Fulfillment Pallet Racks Carton Storage Aisle

No Minimum Order

From a single bay to a full DC — same engineering standards.

15–25 Days Production

Standard lead time from deposit to container loading.

30% Deposit / 70% BOL

Balanced terms with 70% against bill of lading.

Free Layout & Quote

No-charge 3D layout and itemized quotation.

Common questions

Ofte stillede spørgsmål

Everything procurement teams ask before ordering — minimum order, lead time, drawings, compliance and shipping — answered in plain terms.

Yes. Every system is engineered to your bay width, aisle depth, ceiling height and floor load limit. Send your layout or dimensions and we return a free 3D proposal.

There is no fixed MOQ. We support both pilot batches and full-distribution-center rollouts. Share your total bay count and we quote accordingly.

Typical timeline: 3D layout in 24h, firm quote in 2–3 days, production 15–25 days, sea shipping 20–40 days depending on destination port.

Yes. Every project ships with stamped load tables, connection details and CAD drawings compliant with FEM, AS4084 or RMI on request.

Standard is electrostatic powder coating in orange/blue/custom RAL. Galvanized and pre-galvanized options are available for cold or humid environments.

Yes. Send a photo or the brand/model and we replicate upright and beam profiles so new custom bays integrate with your current racks.

Yes. Components are stretch-wrapped, edge-protected, loaded with desiccant and air-bag bracing, and stuffed by our own forklift team for ocean transit.

We have delivered custom racking to 30+ countries across Southeast Asia, the Middle East, Europe, Africa and the Americas.

Still have questions? Visit our full FAQ page for more answers.

Custom Warehouse Shelving Ecommerce Fulfillment Pallet Racks Carton Storage Aisle

Let's Engineer Your Warehouse Together

Send your dimensions and load — get a free 3D layout and firm quote within 24 hours. No obligation.

Tell us about your project — we reply with a layout in 24h.
We reply within 24 hours. Your data is never shared.
Lagerhyldernes lagerbeholdning tjekkes med tablet-udstyrede medarbejdere i sikkerhedsudstyr

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